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TIG it or Frigate.
Tig and mill flat, no fun just getting a new one….
made by phillips they own them and took then down market
Tig weld her up and machine the base flat again happy days
Tig the crack, plane the "hog" back to plumb and charge accordingly
Time to get on confusion360 and create a replacement chamber.
Pump out the spare on the cnc.
Ive tried fixing many of the older style coffe machines. The thermal isolation of the head is usually poor and will melt cables. The high pressure water pump and water heater get clogged and break.
Weld it and then run through the mill to flatten out the piggy parts.
… found it on ebay. bids are at $285.00, four days to go. of course you're going to fix it. looked again and there were four….
You’re over thinking this…nothing a bottle of bars head gasket repair can’t fix.
You can get a new boiler head online for $50 US. Gaggia is known for being cheap to repair hence the lack of magical pixey manipulation.
Do you know anyone with a massive fancy CNC mill…?
Attempt to fix it, break it some more, then buy a new one. Just like god intended.